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Differences between Polyethylene Grades: PE63, PE80, and PE100

Differences between Polyethylene Grades: PE63, PE80, and PE100

Polyethylene (PE) is one of the most widely used polymers in pipe manufacturing and underground installations. Due to its light weight, high resistance to corrosion, and long service life, polyethylene pipes have become a suitable replacement for metal and concrete pipes in water supply, sewage, gas distribution, and industrial systems.

 

Meaning of PE Grades: PE63, PE80, and PE100

  • “PE” stands for Polyethylene.

  • The number (63, 80, 100) refers to the Minimum Required Strength (MRS) of the polymer at 20 °C after 50 years of service life.

Summary:

  • PE63 → MRS = 6.3 MPa

  • PE80 → MRS = 8.0 MPa

  • PE100 → MRS = 10.0 MPa

The higher the number, the stronger the polymer against internal pressure, long-term stress, and crack formation.

 

Structural and Molecular Differences

Type Density (g/cm³) Molecular Structure Result
PE63 ~0.930 More side branches Lower strength
PE80 ~0.940 Fewer branches, more regular chains Medium strength, good flexibility
PE100 0.950–0.960 Highly regular and compact High strength, lighter weight, longer life
 
 

Mechanical and Technical Properties

Property PE63 PE80 PE100
Compressive strength Low Medium Very high
Pipe weight (for same PN) High Lower Lowest
Flexibility High Medium Low
Crack resistance Low Good Excellent
Max operating temperature Up to 40 °C Up to 50 °C Up to 60 °C
Service life (approx.) 25–30 years 40–50 years 50+ years
 
 

Applications

PE63

  • Oldest generation, now rarely used except for light-duty projects:

    • Drip irrigation and low-pressure systems

    • Household sewage discharge

    • Cable protection conduits

    • Non-corrosive liquid transfer

PE80

  • Mid-grade, widely used for medium-pressure networks:

    • Urban and rural water supply lines

    • Medium-pressure gas pipelines

    • Industrial sewage systems

    • Agricultural applications stronger than PE63

PE100

  • Latest and strongest generation, now the global standard:

    • Main water and gas transmission lines

    • Deep-buried pipelines

    • Firefighting and industrial networks

    • Chemical transfer systems

    • Subsea or highly corrosive environments

 
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